All You Need To Know About Predictive Maintenance| AI In Manufacturing

All You Need To Know About Predictive Maintenance| AI In Manufacturing

Manufacturers are increasingly using artificial intelligence, or AI, to automate their machinery and procedures. The capacity of AI to assess the state of machinery that is already in use and predict when maintenance needs to be done on it contributes to its appeal. This helps companies save money by tailoring maintenance routines to each piece of equipment’s needs, rather than having them conform to a set schedule.

The Benefits of AI for Your Manufacturing Process

  • Utilizing AI in manufacturing has a number of advantages that will improve your operations’ efficacy and efficiency.
  • To visually verify parts in factories, several businesses employ AI. After being trained with a small number of photos, an AI system can identify patterns of flaws. The AI method is a significant advance over traditional inspection techniques, which frequently require data sets of about one million photos to identify similar patterns.

Unlike AI, inspection systems need data sets of millions of pictures to actually become able to recognize these same patterns.

Hundreds of workers are already employed by many firms to look for these flaws, but AI may be used more effectively to control them.

Which may significantly determine the flaws to reduce costs and increase efficiency through efficiently managed AI Use.

  • Additionally, CAD instructions may be read and followed by AI systems, enabling them to construct parts without the need for extensive preprogramming. For example, a dual-arm AI robot distributes tasks between its arms as needed, similar to how humans do similar work. Robots can use their artificial intelligence to decide which arm to use in a given task, eliminating the need for exhaustive pre-programming to predict all possible contingencies.
  • By using supply chain optimization algorithms, AI can also adjust to a market that is changing quickly. This aids businesses in anticipating changes in the market and enables management to switch from a reactionary to a strategic approach.
  • These are but a few of the frequent applications of AI in manufacturing. Now that these systems are more intelligent than ever thanks to recent technological advancements, manufacturers are increasingly resorting to AI to prevent facility downtimes by anticipating when their equipment will need repairs.


What Does Predictive Maintenance Mean?

Predictive maintenance is a strategy for equipment upkeep that keeps track of a company’s physical assets to identify potential issues in the future and take corrective action before components break down or fail. Large, expensive equipment like field instrumentation and machinery, as well as little but crucial equipment parts like valves and fan belts, are examples of the types of assets that are frequently monitored.

The practical implementation of a predictive maintenance policy is a predictive maintenance system. A predictive maintenance system includes sensors that are attached to field hardware, a way to integrate with industrial control systems so that sensor data can be collected and corrective actions can be taken, and predictive analytics software so that data can be analyzed and predictions about potential future equipment failures can be made.

The predictive maintenance process consists of the steps that are given below:

  1. Select the monitoring equipment and failure mode.
  2. Establish frequency. 
  3. Monitor condition.
  4. Issue report.
  5. Is there an abnormality? If not, return to Step 3. If yes, continue to Step 6.
  6. Create a work order.
  7. Plan a work date.
  8. Ensure parts and labor are available. 
  9. Perform repair.

x.Close the work order and return to Step 3.

Preventive and Predictive Maintenance

The data being evaluated is what separates Preventive Maintenance from Predictive Maintenance. While Preventive Maintenance uses historical data, averages, and life expectancy statistics to forecast when maintenance tasks will be necessary, Predictive Maintenance personnel rely on monitoring and analyzing data from the actual current condition of working equipment. Here we discuss about Corrective Maintenance:

Corrective Maintenance

Corrective maintenance entails fixing or replacing broken, worn-out, or malfunctioning equipment. The type of corrective maintenance is called reactive maintenance. For safe operations, Preventive, Predictive, and Corrective maintenance is particularly crucial in the manufacturing, telecommunications, rail, oil and gas, and manufacturing sectors.

Why Predictive Maintenance Matters

Predictive maintenance is an extremely valuable asset that can be used to improve the overall maintenance and reliability of your operations. Benefits include:

  • Minimize the number of unexpected failures
  • Maximize asset uptime and improve asset reliability
  • Reduce operating costs by performing maintenance only when necessary
  • Maximize production time
  • Improve security

Advanced AI Software and Solutions

Artificial intelligence in manufacturing can help companies become more efficient and spend less money. One benefit of AI is that it enables facilities to undertake predictive maintenance as opposed to preventative maintenance. Additionally, it lowers labor expenses by enabling robots to complete more activities in your facility.‍



Related Articles

Leave a Reply

Your email address will not be published. Required fields are marked *